
#Sevcon millipak controller fault codes full#
No material may be taken or duplicated in part or full without prior written consent of the owners of buggiesgonewild. This Website and forum is the property of Buggiesgonewild. Info on the Bad Boy Buggies seems to be scarce! All times are GMT The time now is AM. Maybe itll work now? Attached Files Schematic-Classic 1. I have an 06 classic, any assistance I can be, let me know. Would love to get any wiring schematics you may have found. Attached Files dbad-boy-buggie-wiring-diagram-schematic-classic. Is there a good way make to make sure motor is actually good? Is there a way to test the controller? I'm assuming that controller is fine since it's throwing a code. Agli alunni della classe v al alle famiglie degli alunni della classe

There was no continuity from A1 to housing or A1 to F1. Pulled motor off and have continuity from A1 and A2 and F1-F2.

I checked all 4 cables from controller to motor and all have continuity. After the solenoid drops out I only have 7 volts going from it to the controller other 3 have 4 and have 7 leaving the controller to the motor. On a PDS controller in an EZGO cart, if the voltage on J1 Pin-5 which connects the the battery side large terminal on solenoid is less than battery pack voltage, that error will occur.Īttached is a schematic that I found I this site for the "classic" buggy but the seems to be the same on mine. If the voltage between B- and M- does not start at the voltage less than the voltage on that pin or pins and climb to equal that voltage when the solenoid clicks, you get the welded solenoid contacts error. I don't have a wiring diagram for the cart, or a pinout for the controller plugs, but the way that error flag works it the voltage between B- and M- is compared to battery pack voltage that applied to the controller via one or more of the pins in the control wiring plugs. Would this indicate a bad motor?īuggie is 48v 4x4 with 2 advanced sep-ex motors. What do you guys think i should check next? M1 on the controller goes to A1 on the motor and B- goes to battery ground. When i turn the key on i can hear the contactor click, then drop out.

The controller for the front motor flashes 4 times and the diagnostics chart i found here states "Contactor welded or wiring fault giving a high voltage between M1 and B- before closing the contactor" so i replaced the contactor but still having the same problem. I recently acquired a 09 Bad Boy Buggie xt with 2 one for each motor blue Sevcon Millipak controllers. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.Sevcon Issue. Refer all repair work to the manufacturer or qualified personnel.

Do not operate this charger if the AC supply cord is damaged or if the charger has received a sharp blow, been dropped, or otherwise damaged in any way. Disconnect the AC supply before making or breaking the connections to the battery.ĭo not open or disassemble charger. Do not use ground adapters or modify the plug.ĭo not touch uninsulated portion of output connector or uninsulated battery terminals. A grounded outlet is required to reduce risk of electric shock. To prevent risk of electric shock, observe the following cautions:Ĭonnect charger power cord to an outlet that has been properly installed and grounded in accordance with all local codes and ordinances.
